Innovative Technology For Road Surface Stabilization
We make use of innovative enzyme-based technology to build and improve the base of paved and unpaved roadbeds. Engineering qualities of local soils are improved, with higher compaction densities, increased strength and reduced construction and maintenance costs.
Advantages of Enzyme Soil Stabilization Technology
Environmentally Friendly
100% natural, safe to use, non-toxic and non-flammable. No threat to human or animal health.
Sustainable
Minimum maintenance. Increased road life. No specialized equipment or labor.
Cost Effective
Meets budget requirements as both product and construction are highly cost effective.
High Quality & Performance
Enzyme stabilized surfaces show a significant increase in bearing capacity while maintaining dust free and water repellent for prolonged periods of time.
WE SERVICE
Addo, Eastern Cape, South Africa
In this video, see how even with a pickaxe it’s nearly impossible to break the road surface. Note even how a knife blade does nothing to the surface of the road.
Everzyme is widely resold and used by companies the world over, and is one of the world’s premier enzyme soil stabilization products. Everzyme has been used in virtually every type of climate ranging from the Arctic Circle to Africa, to the rain forest climates of South America, and even to the Hawaiian Islands. These countries, including Canada and the United States, depend upon Everzyme to increase the value of infrastructure to maintain road surfaces including tar, dirt, gravel, and chip sealed roads. Everzyme practically eliminates potholes, ruts and corrugations by creating a rock solid and stable waterproofed base. Road longevity is significantly increased with maintenance costs slashed, typically by 80%!
Everzyme is a proprietary formulation and manufactured exclusively in the Republic of South Africa.
Glenn County, California
See how a very busy road which carries huge trucks daily is almost magically transformed into a rock solid and stable base. 3 years down the line there are no potholes or ruts. Incredibly there is still no shoulder drop off from the road.
Public and Private Roads
Rural roads, secondary roads, road shoulders, parking areas and sports fields
Sub-Base Improvement
Improve Sub-Base strength for block paving and asphalt application
Construction and Commercial Projects
Construction projects, mining sites, airport runways, taxiways and haul roads
APPLICATION
The application of our enzyme technology will minimize or even eliminate the need to cut and spoil and import of suitable materials, adding up to notable extra expenses. At a fraction of the cost, in situ soils can now be treaded with EVERZYME on site, improving the existing materials to meet AASHTO requirements, showing increased compaction densities, reduced water permeability and limited loss of fines due to corrugation.
HOW IT WORKS:
During application the enzymes act upon the soil’s organic fines through a catalytic bonding process, promoting certain chemical physical and chemical reactions to produce a strong cementation effect. After optimum compaction is completed, the bonding process will sufficiently be cured within 72 hours. The enzymes lower the surface tension of the water. When mixed in the water cart on site it accelerates penetration and improves compaction with less effort. Up to 25% saving on requirement of compaction water have been documented.
HIGHLY ECONOMICAL:
Mixing is done on site and no extra equipment is required; no waste due to rapid setting times or weather conditions; fewer operating hours due to ease of application; saving in equipment expenses, fuel and water. Since EVERZYME interacts with a wide variety of soil materials, maximum use can be made of existing soils thus minimizes the need to haul additional materials at high cost.
LONGER LIFESPAN:
EVERZYME had been proven to prolong the lifecycle of the wearing course, reducing re-gravelling and maintenance costs.
EFFECTIVENESS:
The effectiveness of EVERZYME is influenced by the type of soil, its structure and it mineralogical composition.
SUMMARY of STEPS to ROAD STABILIZATION
GRADING & CONDITIONING:
PHASE 1 & 3
- The first step, the Grader with rake attachments is used to plow the soil in straight lanes to the length of the designated area or length of road and repeated side by side until the entire area is plowed or broken If the existing roadbed is too hard to blade, scarify to the required depth.
- This process breaks up the soil and prepares it for the next It is very important to plow and break up the soil to the desired depth.
MOTOR GRADER
PHASE 2
- This process is conducted with the water truck/tanker containing the proper amount of EverZyme. The quantity of water used to treat a zone will depend on the soil type present but should be at a minimum of 500 to 1
- The enzyme-water mixture is added to the soil by leading the grader that is breaking or plowing the With top loading water tanks, always fill the tank with water first, and then add the EverZyme. Failure to do this will result in a tank full of foam.
COMPACTION & LEVELING:
PHASE 4
- The first step, A Sheep’s Foot Compactor (Optional recommended to be used for high PSI compaction & to activate the Enzyme curing process. It provides pinpoint pressure all across the soil. Protruding studs on the drum similar to a sheep’s foot, which creates a kneading action.
- This process aid in slotting soil aggregates for greater adhesion of the Enzyme, thus producing optimum compaction & curing.
SHEEP'S FOOT COMPACTOR
DRUM COMPACTOR
PHASE 5
- This process with a Drum Compactor to complete the compaction of soil and Enzymes for a desired leveling and It is one of the most, if not the most important steps in achieving the best pavement results.
- Not only does it aid in activating the curing process of the Enzyme mix, it is vital in grading uneven surfaces of the soil, creating an attractive yet practical surface for
CHIPSEALING: (OPTIONAL)
PHASE 6
- Hot Mix ChipSeal pavement is produced by heating liquid asphalt and mixing it with small rock aggregates, with the mix then spread and compacted to form a durable road structure and improved riding
- This process Chip Sealing uses the same ingredients as asphalt concrete paving, but the construction method is
- It is designed to seal and protect the pavement and extend the life of the
PNEUMATIC ROLLER
- The use of a pneumatic roller (or rubber tire roller) is vital in the compaction process of Chipseal paving, in that, it is able to conform to the surface being Kneading the hot mix liquid asphalt with its oscillating tires into the base. Not only does this achieve denser compaction, but it also drives the bigger aggregate in the mix down, thus bringing the fine aggregate to the top.
- This process actually seals the aggregates better to eliminate voids and preventing water
NOTE PHASE 2
The amount of water mixed with EverZyme should be dispensed from a spray bar at a rate that moistens the soil but does not create mud. The consistency example as seen in picture.
NOTE PHASE 1
The construction area must be ripped, scarified, disked, rototilled or bladed to a depth of 6 –12 inches, depending on the load bearing requirements.
As with all road/pad/surface construction, the soil should contain a wide range of material sizes to provide shear strength and internal friction which increases load bearing values.
PHASE 2
- The mixing phase cannot be rushed. It takes mixing over and over for the majority of the day. The soil must not get too dry and it can’t be allowed to become a mud puddle. The pictures show, for the most part, the proper moisture consistency of the soil.
- This would be considered one lane (as in a 25 feet wide ) As with a road, the grader blade mixes the soil with the water truck, with product spraying ahead of it all day long, back and forth.
PHASE 3
- At the end of the first phase, the grader blade moves all of the mixed soil to each side of the road/lane in what we call a windrow. These windrows are allowed to aerate overnight and will set the stage for the second day and final stage of the
PHASE 3
- The depth that the loose soil is mixed will vary depending on the prospected load that the road is to be built to carry. To achieve 6 to 8 inches of a compacted layer, it will require 35 to 40 inches of loose This is what is required to get a hard packed layer.
- With the water truck leading, the grader blade mixes the soil by blading it to one side of the lane, moving in one direction and blading (mixing) it back in the opposite
PHASE 2
- After the entire area of soil or length of road is broken up, the grader then begins to use the blade to mix the soil in road
- This thoroughly mixes the soil with the product and aerates the soil in the If there is no native aggregate, this is the point during this mixing phase that the aggregate is introduced.
PHASE 5
- This will create a very smooth The vibrator should be turned off of the Drum compactor 2 layers after the sheep’s foot compactor is discontinued and remain off until the job is done.
- The key to a EverZyme road is the thorough mixing of the soil and a heavy concentration of the compaction The rationale is by compacting thin layers, we are able to create a super strong layer because EverZyme aids in fusing the soil particles into a solid layer of soil that is equal to or in excess of 100% compaction.
PHASE 4
- The sheep’s foot compactor is ideal but is not absolutely It is not going to prevent you from making a good road. However, this equipment can be vital for pinpoint compressions. Thus, compacting soil & aggregates for an optimum base.
PHASE 6
- The Pneumatic roller will provide a smooth surface. The road is now ready for If you foresee heavy, high-speed traffic, involving spinning of skidding wheels, you might consider closing the road until the material has had a chance to cure for 2 to 3 days. Normal traffic will not harm it.
PHASE 6 (OPTIONAL)
- Chipsealing is optional, however, it will create an aesthetically pleasing road as well as seal & protect a longer lasting This is also why it is water resistant , as it does not absorb moisture and turning the road into a mud puddle. In addition, to achieve a smoother finish, a pneumatic roller will be employed.
EQUIPMENT REQUIREMENTS
MOTOR GRADER
WATER TRUCK
DRUM COMPACTOR
SHEEP’S FOOT COMPACTOR
PNEUMATIC ROLLER
Creating:
Attractive & Stabilized Road
Pre-Planning Phase
PREPARATION & PLANNING:
- Plan project with supervisory personnel.
- Assemble all required Equipment.
- Make equipment maintenance checks.
- Verify fuel supply.
- Verify & plan for water & water supply.
- Verify Enzyme supply.
- Meet with operator personnel & discuss procedure.
- If new soil is required, it should be brought in and put in place.
- Road barriers should be assembled and checked.
- Traffic diversion plan should be finalized.
- Traffic control personnel should be instructed according to the work plan.
- Instructions should be given in case of rain.
- Security for equipment should be arranged.
- Contingency plans for in case of equipment failure or problems.
“Live” Road Building P hase
Phase 1 - 3
Phase 4 - 6
- Mix EverZyme with water in water truck.
- Break up soil with rippers on grader.
- Cut shoulders with grader on each side of road first.
- Mix soil with grader and (add aggregate if necessary).
- Moisten soil with water truck spray bar.
- Mix soil with grader blade from each side to the other.
- Repeat #5 – #6 until moisture content achieved.
- Wind row with grader blade on each side of road.
- Moisten wind row soil with water truck spray bar.
- Moisten soil in front of grader.
- Grader blade 2” lifts/layer from wind row.
- Sheep’s foot compactor follow grader blade.
- Drum Compactor with vibrator on follows Sheep’s foot compactor.
- Repeat #1 & #2 for 3/4 of expected depth or windrow.
- Continue to moisten wind row.
- Continue to use grader to blade 2” lifts.
- Continue to use Drum compactor with vibrator off.
- Repeat #3 – #5 for last 1/4 of expected depth.
- Add ChipSeal on to after minimum of 24hrs of curing.
- Moisten surface in front of Pneumatic roller.
- Use Pneumatic compaction for smoothing final finish.
* Allow to set for 24hrs with no traffic use. Traffic use too soon will cause rutting.
Localized Businesses
Ask us about our Women Empowerment Program
Equipment Required
Tractor/grader with scarifying teeth
Tractor with Rotovator/disc
Water truck with separate water pump
Sheepsfoot compactor
Smooth/vibrator drum
Pneumatic roller
Local Based Labor
HAULROADS, SAPPI BABERTON
Kruger national park
Wonderboom airport
Design roads for high strength and low cost with everzyme
Frequently asked questions
WS14 is a biochemical soil stabiliser designed to improve the engineering properties of soil for road-base stabilisation. It enhances soil density, strength, and long-term durability through biochemical catalytic processes that improve particle bonding and reduce moisture sensitivity.
WSA14 is manufactured exclusively by WETCE Holdings (Pty) Ltd and supplied through authorised distributors. It is environmentally safe, non-toxic, and designed for sustainable road construction applications.
WSA14 works by modifying the interaction between soil particles through biochemical catalytic reactions. The treatment reduces voids, improves compaction, and forms a stable, water-resistant matrix within the soil structure. This results in improved density, reduced moisture sensitivity, and long-term structural stability.”
WSA14 is introduced into the compaction water prior to application. The treated water is then applied to the prepared base material using standard road construction equipment to ensure even distribution throughout the material.
The treated layer is mixed, shaped, and compacted using conventional construction methods in line with standard road-building practices.
WSA14 enhances the engineering performance of soil and gravel base layers by improving compaction efficiency and stabilisation during construction. When applied through compaction water, it promotes better particle interaction, resulting in a denser and more uniform base structure.
The treated material achieves improved load-bearing capacity, reduced permeability, and increased resistance to deformation under traffic loading. The result is a more stable and durable road base when constructed using standard road-building practices.
WSA14-treated gravel roads are maintained using standard road maintenance practices appropriate to stabilized base layers. Routine maintenance activities should be conducted with care to preserve the integrity of the treated surface.
In general, aggressive cutting or deep reshaping of the stabilized layer is not recommended without technical assessment, as it may affect the performance of the treated material. Light maintenance such as surface cleaning and drainage management can be carried out where required.
If significant deterioration occurs, maintenance intervention may include reworking of the affected layer, reconditioning of the material, and reapplication of stabilisation treatment according to project specifications.
Spillage material should be removed using appropriate non-destructive methods to avoid disturbing the stabilized surface.
WSA14-treated gravel roads can reduce dust generation by improving the cohesion and stability of the wearing surface. By enhancing particle bonding and compaction, the treated layer is less prone to surface breakdown compared to untreated gravel roads.
In applications where additional dust suppression is required, WSA14 may be used as part of a broader road treatment strategy in combination with suitable surface sealing methods, depending on project requirements and environmental conditions.
The economic feasibility of WSA14 is typically assessed through a life-cycle cost analysis based on project-specific conditions. By improving the stability of gravel wearing courses, WSA14 can contribute to reduced maintenance requirements and improved material retention over time.
In many applications, treated roads may require less frequent grading and reduced reliance on dust control measures compared to untreated gravel surfaces. Improved surface quality can also support more efficient vehicle movement, depending on site conditions and traffic loads.
Overall cost benefits vary from site to site and should be evaluated based on local material costs, maintenance practices, and operational requirements.
